At Volkswagen’s Clear Manufacturing facility in Dresden, a brand new period of good manufacturing is taking form—powered by AI-driven robotics, digital twins, and artificial knowledge. This three-way collaboration between Techman Robotic, Gessmann, and NVIDIA demonstrates how next-generation automation can transfer from simulation to manufacturing with pace, precision, and intelligence.
As producers face rising demand for flexibility, pace, and cost-efficiency, digital transformation is now not elective—it’s important. In response, Techman Robotic, a worldwide chief in AI-powered collaborative robotic, has partnered with German automation integrator Gessmann—which additionally develops its personal autonomous cellular robotic (AMR)—and know-how innovator NVIDIA to carry superior automation to life inside Volkswagen’s Clear Manufacturing facility in Dresden.
Early Planning with Digital Twins
Utilizing NVIDIA Omniverse and Isaac Sim, engineers created high-fidelity digital twins of Techman Robotic’s AI collaborative arm (TM AI cobot) mounted on the GESSbot autonomous cellular robotic. Within the early planning part, the staff simulated workspace attain, robotic movement, and cycle time—permitting for correct price quoting and structure proposals earlier than any {hardware} was put in. This considerably shortened planning cycles and decreased downstream integration dangers.
Fast Deployment with TMflow + Digital Robotic
As soon as the idea was validated in simulation, Techman Robotic used its proprietary TMflow software program to seamlessly bridge the hole from digital planning to real-world deployment. A 1:1 digital reproduction of the robotic system was constructed, requiring solely minor changes earlier than being commissioned on the manufacturing facility flooring.
TMflow helps each digital and bodily robotic programming, enabling engineers to cut back commissioning time and swap easily between improvement, testing, and deployment—delivering true Sim-to-Actual execution.
AI-Prepared with Artificial Information & Basis Fashions
To optimize AI mannequin improvement, Techman Robotic used Omniverse to generate practical digital manufacturing facility environments—simulating lighting, supplies, and object interactions. These artificial scenes function efficient coaching knowledge to reinforce AI imaginative and prescient efficiency, decreasing reliance on giant volumes of real-world photographs.
Wanting forward, Techman Robotic plans to discover NVIDIA’s Cosmos World Basis Mannequin, a large-scale imaginative and prescient AI skilled on over 20 million hours of video, to additional enhance mannequin generalization and scene understanding. This may allow much more scalable and adaptive deployment of AI in advanced manufacturing environments.
Actual-World Impression at Volkswagen
The results of this collaboration is a high-performing automation resolution now working inside Volkswagen’s manufacturing setting. The GESSbot AMR, outfitted with TM AI cobot and NVIDIA-accelerated AI fashions, autonomously navigates the ground, identifies elements, and performs versatile pick-and-place duties with an clever gripper trade system.
Key outcomes embrace:
✔ 30% discount in working prices
✔ 20% enchancment in general manufacturing effectivity
✔ 70% discount in robotic programming time
Mixed with a three-stage protecting discipline system and digital reconfiguration capabilities, the answer shouldn’t be solely environment friendly but in addition scalable and future-ready.
Conclusion
This cross-industry collaboration is a blueprint for the following technology of good manufacturing—merging robotics, AI, and digital simulation. By leveraging NVIDIA’s simulation platforms and Techman Robotic’s AI cobot experience, Volkswagen is accelerating its Business 4.0 transformation with automation that’s quicker to deploy, simpler to scale, and smarter at its core.
Collectively, NVIDIA, Techman Robotic, and Volkswagen are establishing a brand new normal for data-driven, AI-enhanced industrial transformation.
