Musculoskeletal accidents don’t at all times present up on the manufacturing report—however they hit exhausting the place it hurts: your workforce, your margins, and your momentum.
Guide palletizing is among the most bodily demanding duties on the manufacturing unit flooring. It’s additionally probably the most neglected with regards to value. Certain, it appears easy—choose, place, repeat—however the actual value of this repetitive pressure goes far past a sore again and some misplaced workdays.
Right here’s why the true value of guide palletizing is way increased than you suppose—and what to do about it.
What’s actually driving the fee?
When a employee will get injured whereas palletizing, the apparent bills comply with: medical therapy, staff’ comp, possibly even authorized charges. These are your direct prices—they usually’re steep. In line with the Nationwide Security Council, the typical decrease again damage prices over $39,000 in medical and indemnity bills.
However the oblique prices? They’re typically 2–5x increased.
Suppose turnover, coaching a temp, manufacturing delays, extra time for replacements, decrease morale, missed deadlines… All of it provides up. One pressure damage can imply your organization must generate over $2 million in further gross sales simply to recuperate the fee.
And if that doesn’t sting sufficient—your premiums go up subsequent yr.
The worth of inaction
Right here’s the kicker: in international locations just like the U.S., Canada, and throughout the EU, MSDs (musculoskeletal issues) account for as much as 30% of all office accidents. Most are tied on to guide dealing with—particularly palletizing.
What’s extra, many of those accidents don’t occur in a single day. They creep in over months of repeated lifts, awkward postures, and overexertion—till somebody out of the blue can’t end their shift. The end result? A sluggish drain on efficiency, morale, and profitability.
Automation isn’t a price—It’s a defend
Right here’s the place it will get fascinating: palletizing is among the best duties to automate—and probably the most strategic locations to start out.
With a cobot palletizer, you:
- Take away staff from injury-prone duties
- Cut back insurance coverage premiums
- Remove downtime from strain-related accidents
- Defend your crew and your productiveness
The ROI isn’t nearly labor financial savings anymore. It’s about threat prevention—and in as we speak’s market, that’s priceless.
From ache level to revenue heart
For those who’ve been holding off on automation as a result of it felt too complicated or expensive, begin by the actual value of staying guide. The numbers don’t lie. And with trendy cobot options that set up in just some days, the obstacles are decrease than ever.
Wish to get a clearer image? Strive the OSHA Security Pays Damage Estimator. See for your self how one damage may value greater than a totally put in robotic palletizer.
Backside line
Guide palletizing is hurting greater than your staff—it’s consuming away at your small business.
Simply how a lot is guide palletizing costing your small business? We can assist you discover out!
💻 Do not miss our Ergonomics webinar with Carla Silver – register as we speak!
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