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    Home»Robotics»When digital twins meet lean palletizing on the manufacturing facility flooring
    Robotics

    When digital twins meet lean palletizing on the manufacturing facility flooring

    Arjun PatelBy Arjun PatelJanuary 6, 2026No Comments4 Mins Read
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    When digital twins meet lean palletizing on the manufacturing facility flooring
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    CES is commonly related to shopper expertise and futuristic ideas. At CES 2026, the main focus additionally included one thing producers care about immediately: how digital intelligence and bodily automation can work collectively to unravel actual palletizing challenges on the manufacturing facility flooring.

    On the occasion in Las Vegas, Robotiq partnered with Common Robots and Siemens to display a next-generation palletizing resolution that mixes collaborative robotics, lean palletizing, and real-time digital twin expertise.

    On the Siemens sales space, attendees expertise a reside demonstration that introduced collectively:

    • Robotiq’s PAL Prepared palletizing cell
    • Common Robots’ UR20 collaborative robotic
    • Siemens automation {hardware} and Digital Twin Composer software program

    The palletizing cell is rendered photo-realistically in actual time utilizing a digital twin, whereas the bodily system operats reside on the present flooring. This digital-meets-physical setup permits guests to know how the palletizer behaves earlier than, throughout, and after operation.

    For producers, this method reduces uncertainty and shortens the trail from planning to deployment.

     

    Palletizing is a important end-of-line course of, however it’s typically constrained by house, product variability, and workforce availability. Digital twin expertise makes it potential to handle these constraints earlier and with extra confidence.
    By combining lean palletizing with real-time simulation and analytics, producers can:

    • Validate palletizing layouts earlier than set up
    • Optimize robotic movement and gripping methods
    • Predict efficiency and cycle instances
    • Cut back commissioning danger and downtime

    That is the place digital AI meets bodily AI, creating automation programs which might be simpler to deploy and simpler to scale.

    In the course of the demonstration, the system palletized bins of chips and drinks whereas digital twin analytics dynamically optimized gripper efficiency and suction factors. Information was captured utilizing Siemens Industrial Edge {hardware} and streamed to Siemens Insights Hub Copilot, offering real-time visibility into palletizer habits.

    This closed loop between simulation and actuality allows sooner changes and extra predictable palletizing efficiency with out redesigning the cell.

    As our CEO, Samuel Bouchard, explains:

    “This collaboration with Common Robots and Siemens demonstrates how lean palletizing, mixed with cutting-edge digital twin expertise, may help firms increase effectivity and adapt shortly to altering calls for.”

    A key takeaway from CES 2026 is not only the expertise itself, however how accessible it has grow to be. The combination of the UR20, PAL Prepared, and Siemens’ digital atmosphere reveals how producers can deploy superior palletizing automation with out extreme engineering or lengthy lead instances.

    This method helps:

    • Quicker return on funding
    • Decrease deployment danger
    • Simpler adaptation to new merchandise and layouts

    Jean-Pierre Hathout, President of the Teradyne Robotics Group, sums it up clearly:

    “The seamless integration of our UR20 robotic with Robotiq’s palletizing cell and Siemens’ superior automation and software program reveals how digital and bodily innovation can work hand-in-hand to rework manufacturing environments and ship measurable ROI.”

     

    This collaboration highlights a broader shift in industrial automation. Producers are on the lookout for programs which might be simpler to plan, simpler to function, and versatile sufficient to evolve with their enterprise.

    The way forward for palletizing automation contains:

    • Digital twins that help deployment choices
    • Lean robotic cells that adapt to variability
    • Open platforms that keep away from lock-in
    • Colaborative robots designed for quick, scalable ROI

    At Robotiq, our objective is to make palletizing automation sensible, predictable, and accessible. CES 2026 reveals that when lean robotics and digital twins come collectively, producers now not have to decide on between flexibility and efficiency.
    The expertise is prepared. The functions are actual. And the manufacturing facility flooring is the place it delivers worth.

    If you wish to see whether or not palletizing automation is smart in your facility, begin with the Palletizing Match Instrument — a fast, interactive solution to see if Lean Palletizing is the best match in your line.

     

    Contact us to speak with an expert



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