World’s first freely configurable, absolutely electrical switch system for heavy hundreds
-Full methods are configurable utilizing commonplace elements
-Individually-driven conveyor sections enhance vitality effectivity
Producers want to maneuver heavier payloads sooner to fulfill market demand, particularly within the automotive, battery and aerospace/protection industries. Bosch Rexroth is addressing this hole with the TS 7plus, the next-generation curler conveyor able to transporting heavy payloads as much as 3,000kg.
Constructing on its established portfolio of twin-strand conveyors which are presently utilized in a wide range of trade verticals, Bosch Rexroth is introducing the TS 7plus switch system, which is the world’s first freely configurable, absolutely electrical conveyance resolution to workpieces weighing as much as 3,000 kg.
TS 7plus transports materials by way of conveyor rollers on freely configurable modular sections with raise/transverse, rotary, and positioning models, in addition to cease gates. The 350mm minimal doable transportation top for each longitudinal and transverse conveying helps facilitate handbook processes and enhance ergonomics for workers, whereas the usual dimensions of the workpiece pallets are as much as 2,200 x 3,000 mm.
The conveyor part consists of both stable or hole rollers, that are roughly 50 p.c bigger than the earlier TS 7 system. The lowered variety of shifting components per meter will increase availability and the newly designed bearing block permits sooner meeting with two mounting tabs within the profile, in addition to simple substitute for upkeep.
Lubrication-free king shaft
Not like chain drives, the tried-and-tested drive by way of king shafts operates with out lubrication and requires minimal upkeep. The motor’s torque is transmitted to the conveyor rollers by way of bevel gears, thus minimizing contamination of the workpieces. The bevel gears additionally require no re-tensioning or upkeep.
In typical accumulation operations, cease gates preserve workpiece pallets at outlined stations. With the choice segmented operation, the motors for part transport, rotary models, and raise/transverse models run solely when required. This will increase vitality effectivity throughout all the life cycle and considerably reduces the whole value of possession. As well as, the motors may be designed smaller and profit from an extended service life as a result of their demand-based operation. Bosch Rexroth provides motors with outputs of 180 W and 250 W for the TS 7plus, in addition to an interface for the usage of third-party motors.
Excessive conveyor pace, no interfering contours
The motors may be positioned on both the surface or inside the part. With internally mounted motors, there aren’t any interfering contours that would in any other case hinder staff or protrude into journey paths. With a conveyor pace of as much as 24 m/min, the system achieves considerably shorter transport occasions than automated guided autos (AGVs).
CAD-free configuration with planning software program MTpro
The intuitive planning software program MTpro assists within the configuration of switch methods, together with TS 7plus, and guides customers shortly and simply by way of the method. Bosch Rexroth provides the software program as a domestically installable full model and as an installation-free net model within the type of MTpro On-line Designer. The software program robotically creates CAD fashions and components lists from builds, which may be transferred to the Rexroth Retailer or to licensed companions.
Bosch Rexroth conveyance specialists shall be obtainable to debate the TS 7plus in sales space 2810 at Automate 2026. For extra details about the TS 7plus, please go to www.boschrexroth-us.com/ts7plus.

