Guide ending operations may be inconsistent and troublesome to scale. When confronted with a labor-intensive ending course of, Automax Robotics Pvt. Ltd solved this frequent downside by making a robotic system with the assistance of RoboDK.
When you’ve got ever tackled grinding or sharpening duties on the store flooring, you’ll understand how shortly minor inconsistencies can construct up. Ending operations are bodily strenuous for human employees, resulting in variable floor qualities over the course of an extended day.
Automax Robotics and India Worldwide Home Ltd. (IIHL) knew this ache all too nicely. When handbook ending launched growing bottlenecks of their workflow, they appeared for an automatic answer…
Introducing… Automax Robotics Pvt. Ltd.
Automax Robotics Pvt. Ltd. is an progressive supplier of superior robotic automation options based mostly in India.
Specializing in industrial and academic robotic options, the corporate is devoted to redefining what is feasible with robotic expertise. In addition to industrial options, they supply superior robotics labs, coaching, and ability improvement packages, getting ready groups and college students to make use of robotic techniques successfully.
CEO Sagar Mângulkar says:
“At Automax Robotics, we don’t simply automate — we innovate with goal. By combining robotic precision with adaptive intelligence, we’re not simply fixing immediately’s challenges — we’re constructing the inspiration for the sensible factories of tomorrow.”
For this mission, the staff turned their consideration to an issue confronted of their collaboration with IIHL.
The Shopper: {Hardware} Producer India Worldwide Home Ltd. (IIHL)
Primarily based in Delhi, India Worldwide Home Ltd. (IIHL) is India’s largest producer and exporter of vintage restored {hardware}, with over 40 years of expertise supplying high-quality completed steel merchandise to worldwide markets.
With a worldwide presence, the corporate’s strategic goal is to change into the most effective and largest international provider of completed steel merchandise by steady funding in trendy equipment, product improvement, and sourcing capabilities.
Certainly one of IIHL’s merchandise is polished door handles. For this, the staff was utilizing a handbook ending course of that concerned 4 separate ending duties, from grinding to sharpening. This was changing into labor intensive and resulting in inconsistent floor ending.
Why Guide Ending Wasn’t Sufficient
The staff at IIHL have been dealing with a typical downside. Guide ending was producing uneven outcomes, introducing bottlenecks, and making it arduous to fulfill their manufacturing targets.
This can be a acquainted subject with handbook ending. Regardless of how expert the employees, handbook floor ending virtually at all times results in some consistency points, that are exacerbated by labor shortages. Floor ending is only one of a number of robotic purposes which might be changing into more and more frequent within the furnishings trade.
With a need to scale manufacturing even additional, IIHL known as in Automax Robotics Pvt. Ltd. to reinvent the ending course of. Collectively, they noticed a chance for optimization with robotics that would enhance product high quality and pave the best way for environment friendly scaling of manufacturing.
The Resolution: A Sensible, Multi-Station Robotic Workflow
The staff at Automax Robotics opted to design a whole robotic workflow based mostly round a FANUC industrial robotic. Utilizing a {custom} finish effector, the answer operates throughout 4 Lancer grinding machines, dealing with every half sequentially.
The purpose of the system was to make sure high-quality, repeatable outcomes with decreased handbook involvement.
The {Hardware}
The {hardware} elements have been:
Robotic – A FANUC M-10iD/12 industrial manipulator
Finish Effector – A custom-built pneumatic gripper
Ending Machines – 4 Lancer belt grinders
The Software program and Management System
Primarily based round RoboDK, the software program answer permits for each offline and on-line programming.
The management elements have been:
Robotic Programming and Simulation Software program – RoboDK
On Robotic Programming— FANUC Educate Pendant
Management System – A Programmable Logic Controller (PLC) with pneumatic interfacing and security techniques
How the Door Deal with Ending Software Works
The ensuing answer allows utterly automated ending of door handles. Every door deal with goes by all 4 of the ending levels, held by the {custom} pneumatic finish effector developed by Automax Robotics.
Every machine performs a unique ending operation. The robotic picks up a door deal with and processes it by 4 grinding stations in sequence. All paths and programming logic steps have been pre-programmed and simulated in RoboDK. The robotic program was then uploaded on to the robotic for exact execution on the store flooring.
Superb customers of the answer embrace producers and integrators dealing with multi-step robotic operations, particularly the place accuracy, consistency, and flexibility are crucial.
The staff stated:
“RoboDK’s simulation-driven workflow is particularly useful for groups that wish to iterate shortly and keep away from trial-and-error programming on stay techniques.”
The present answer is barely the start. The staff at Automax Robotics has extra plans to develop this improvement for different purchasers and use circumstances.
One of many first additions they plan is to combine a 4-axis force-torque sensor onto the FANUC robotic to seize real-time sharpening strain. Utilizing RoboDK, this can enable the robotic to adapt dynamically to altering forces within the sharpening software. It will enable the answer to deal with half variations intelligently whereas sustaining a constant floor end.
The staff can be trying to transfer past ending duties by adapting the identical strategy for different robotic purposes. They plan to scale the strategy throughout future tasks involving welding, gluing, and sensible inspection. To facilitate this connection, the staff will use its in-house Sensible Join software program platform.
Automax Robotics and its partnership with IIHL reveal the good energy of robotic automation for fixing frequent manufacturing challenges.
By integrating a FANUC robotic and RoboDK software program, they created a multi-station workflow that delivers constant, high-quality door deal with ending whereas eradicating bottlenecks in manufacturing. This progressive answer addresses manufacturing challenges and paves the best way for scalable, adaptive automation powered by RoboDK.
When you’ve got ever confronted challenges with handbook ending, obtain a trial copy of RoboDK to see if it really works for you.
