Future robots may quickly have much more muscle energy. Northwestern College engineers have developed a delicate synthetic muscle, paving the way in which for untethered animal- and human-scale robots. The brand new muscle tissue, or actuators, present the efficiency and mechanical properties required for constructing robotic musculoskeletal methods.
To exhibit the factitious muscle’s capabilities, the engineers carried out them right into a life-size humanoid leg, full with inflexible plastic “bones,” elastic “tendons” and even a sensor that permits the robotic to “really feel” its actions. The leg used three synthetic muscle tissue—a quadricep, hamstring and calf—to bend its knee and ankle joints. The muscle tissue are compliant sufficient to soak up impacts however nonetheless can apply sufficient power and movement to kick a volleyball off a pedestal.
The brand new bioinspired supplies innovation may change how robots stroll, run, work together with people and navigate the world round them.
The research was revealed on July 24 within the journal Superior Supplies.
“Robots are usually constructed from inflexible supplies and mechanisms that allow exact movement for particular duties,” stated Northwestern’s Ryan Truby, the research’s senior writer. “However the true world is consistently altering and extremely complicated. Our aim is to construct bioinspired robotic our bodies that may be versatile, adaptable and embrace the uncertainty of the bodily world.
“This contains bringing collectively not solely sensible synthetic muscle tissue, but additionally bone- and tendon- or ligament-like elements to robotics. If we will try this, then robots will not simply turn into extra resilient and adaptable. They are going to have the ability to harness the mechanics of softer supplies to turn into extra environment friendly.”
Truby is the June and Donald Brewer Junior Professor of Supplies Science and Engineering and Mechanical Engineering on the McCormick Faculty of Engineering, the place he directs the Robotic Matter Lab. Taekyoung Kim, a postdoctoral scholar in Truby’s lab, is the research’s first writer.
Present challenges in replicating muscle
Stiff, inflexible and clunky, most present robots have issue easily adapting to uneven terrain or performing complicated, delicate duties with out breaking different objects or injuring themselves.
“It is tough to make robots with out bodily compliance easily reply or adapt to exterior adjustments and safely work together with people,” Kim stated. “To make future robots transfer extra naturally and safely in unstructured environments, we have to design them extra like human our bodies—with each arduous skeletons and delicate, muscle-like actuators.”
Extra lately, roboticists have began creating delicate actuators with muscle-like mechanical properties. However present approaches typically want giant, heavy tools to energy or drive them. And, even then, they don’t seem to be sturdy sufficient and can’t generate sufficient drive to finish actual duties.
“It is actually tough to engineer delicate supplies to carry out like muscle,” Truby stated. “Even when you may make a cloth transfer like a synthetic muscle, there are numerous different challenges, like transmitting ample drive with sufficient energy. Interfacing them with inflexible bone-like options presents much more issues.”
Making the factitious muscle
To beat these challenges, the group seemed to an actuator beforehand developed in Truby’s lab. On the coronary heart of the actuator is a 3D-printed cylindrical construction referred to as a “handed shearing auxetic” (HSA). The HSA has a posh construction that permits distinctive actions and properties, similar to extending and increasing when twisted.
The twisting movement wanted to maneuver the HSA will be generated by a small, built-in electrical motor. Kim developed a way of 3D-printing HSAs from a standard, cheap rubber typically utilized in cellphone instances.
Of their new design, the group encased the HSA in a rubber origami bellows construction that permits the rotating motor to drive the assembled actuators’ extension and contraction. The actuators now push and pull with spectacular power, performing as synthetic muscle tissue. The muscle may even dynamically stiffen when actuated—identical to a human muscle.
Every muscle weighs about as a lot as a soccer ball and is barely bigger than a can of soda. It might stretch as much as 30% of its size, shrink and carry objects 17 instances heavier than itself. Maybe most important to their use in robotic our bodies, the muscle will be battery powered, bypassing the necessity for heavy, exterior tools.
A human-scale leg that may ‘kick’ and ‘really feel’
To exhibit the muscle’s real-world potential, Truby, Kim and their group used 3D printing to construct a human-sized robotic leg. The group constructed the leg’s “bones” from inflexible plastic and tendon-inspired connectors from rubber. The elastic tendons join the quadricep and hamstring muscle tissue to the shank bone and the calf muscle to the foot construction. The tendons and muscle tissue helped dampen actions and take in shocks, just like a organic musculoskeletal system.
The group additionally added a versatile, 3D-printed sensor that enables the leg to “really feel” its personal muscle. Designed like a sandwich, a conductive layer of versatile plastic is squished between two non-conductive layers. When the factitious muscle strikes, the sensor does too. Because it stretches, its electrical resistance adjustments, permitting the robotic to sense how a lot its muscle extends or contracts.
The ensuing leg is compact and battery-powered. A single cost from a transportable battery equipped sufficient vitality to permit the leg to bend its knee hundreds of instances in an hour. Reaching comparable capabilities with different delicate actuator applied sciences could be tough if not impractical.
“By engineering new supplies for robotics with the efficiency and properties of organic musculoskeletal methods, we will construct robots to be extra resilient and sturdy for real-world use,” Truby stated. “We’re excited to see how these synthetic muscle tissue can drive new instructions for humanoid and animal-like robots.”
Extra info:
Taekyoung Kim et al, Architected Smooth Actuators for Synthetic Musculoskeletal Programs, Superior Supplies (2025). DOI: 10.1002/adma.202501290
Quotation:
Bioinspired synthetic muscle tissue allow robotic limbs to push, carry and kick (2025, July 28)
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