Labor shortages. Ergonomic threat. Turnover on the packaging line.
Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a every day actuality. However one Midwest-based producer of meals components just lately confirmed that with the fitting companion, automation doesn’t need to be difficult, or costly.
The problem: Heavier merchandise, more durable work situations
This producer wanted to palletize buckets and baggage of their meals additive product. These heavy items wore out staff bodily and made staffing tough.
You actually don’t need somebody down on the finish of a line managing these heavy packages day in and day trip.
Even with a powerful native workforce, repetitive duties like this are onerous to fill and even more durable to retain. That’s why the corporate began exploring robotic palletizing options.
The answer: Scalable, pre-engineered robotics with PCC
Enter PCC, a Wisconsin-based programs integrator with deep roots in robotics—and a powerful understanding of each engineering and enterprise realities. PCC noticed a possibility to simplify integration by utilizing a pre-engineered robotic palletizing resolution powered by Robotiq and Common Robots (UR20 and UR30). The important thing benefits?
- Minimal engineering time – much less time spent constructing from scratch
- Decrease threat – confirmed {hardware} and software program that works out of the field
- Preserved margins – integrators don’t have to soak up hours of customized design
This undertaking began with buckets utilizing the PE20 resolution, and the workforce is already getting ready a follow-up for bagged merchandise utilizing the upper payload AX30 mannequin.
Why PCC stands out
PCC isn’t simply an integrator; they’re a development companion. They don’t cease at set up. Right here’s what units them aside:
- Broader capabilities: Past palletizing, they bring about expertise basically robotics and programs integration, permitting prospects to scale automation throughout processes.
- Buyer-first mindset: By specializing in ROI and quick deployment, PCC helps producers transfer rapidly and confidently, irrespective of the financial local weather.
This explicit buyer was delivered to us by means of one in all PCC’s current relationships. They’re an enormous fan of our product they usually actually market it. That engagement makes an enormous distinction.
The enterprise affect: A one-year payback
On this case, the total system—together with the robotic, end-of-arm tooling, and conveyance—was estimated round $150,000. The return? A full payback in simply 12 months on two shifts.
Meaning in 12 months two and past, that very same funding begins paying itself again. Each month. As Robotiq CEO Samuel Bouchard says:
“Deal with what doesn’t change. Labor shortages aren’t going away. And heavy, repetitive work will all the time be onerous to employees. Automation is how you retain transferring.”
Last takeaway for producers
For those who’re combating heavy packaging, or simply uninterested in recycling labor by means of roles nobody needs to remain in, it’s time to take a look at robotic palletizing.
And if you wish to hit the bottom operating, partnering with an integrator like PCC could make all of the distinction. They know the tech, know the market, and most significantly, understand how that can assist you win.
Attain out to see how automation might work on your line.
