RAIN Pure Mountain Spring Water runs a fast-moving beverage operation. A number of SKUs, tight ground area, and rising demand put strain on their end-of-line workforce. The most important bottleneck was handbook palletizing. Operators had been lifting 30-lb circumstances at six per minute, typically reaching 100,000 lbs per shift. Throughput relied on human endurance, and the pressure was including up.
When handbook palletizing holds the road again
RAIN confronted acquainted challenges for mid-sized beverage producers:
- Labor-intensive duties: Two operators stacked heavy corrugated circumstances all shift lengthy.
- SKU complexity: Extra product variations elevated the danger of stacking and labeling errors.
- Restricted area: Conventional palletizing gear was too giant for his or her facility.
Even with engineering experience in-house, constructing a customized palletizer would have meant lengthy lead occasions and better danger.
A compact, ready-to-run repair
RAIN chosen the Robotiq PE20 Lean Palletizer, powered by a collaborative robotic from Common Robots. The system delivered the velocity and reliability they wanted—with out main structure adjustments.
Key benefits for RAIN:
- Small footprint that match their present line
- Built-in security scanner that decreased guarding necessities
- Quick deployment with minimal downtime
- Simple programming, even with out robotics expertise
Founder Mark Majkrzak summed it up merely:
“This answer improves throughput, operator well being and security, gross manufacturing and labor utilization. All with out anybody dropping their job.”
Turning heavy lifting into high-value work
Automation didn’t exchange RAIN’s workforce; it elevated them.
The 2 operators beforehand devoted to palletizing now maintain forklift certifications and help higher-value areas of the plant.
In the meantime, the PE20 runs persistently and retains tempo with manufacturing. RAIN acquired:
- Instant throughput positive factors
- A safer, extra ergonomic workflow
- A faster-than-expected ROI
What this implies for beverage producers
RAIN’s expertise displays a sample throughout the Meals & Beverage trade. Compact cobot palletizers take away essentially the most bodily demanding end-of-line job. They scale with SKU adjustments. They match the place conventional programs can’t. They usually ship ends in weeks, not months.
If you wish to see whether or not palletizing automation is sensible in your facility, begin right here.
Attempt the Palletizing Match Software — a fast, interactive technique to see if Lean Palletizing is the fitting match in your line.
Need extra tales from actual factories like yours?
Comply with Robotiq on LinkedIn and be a part of over 75,000 producers seeing how automation retains individuals protected, and manufacturing working robust.
