Precision slicing and drilling can current vital challenges, particularly within the face of labor shortages and lack of expert machinists. Robotecki, a Brazil-based chief in robotic innovation, lately mounted a venture to deal with this downside with an modern robotic answer powered by RoboDK.
With their software, the staff at Robotecki not solely decreased labor-dependency for these key duties, they improved the standard of manufacturing and throughput.
Right here’s how the staff achieved all this with RoboDK…
Introducing… Robotecki
Since its inception in 2013, Robotecki has grow to be recognized for its modern options for high-performance machining. Primarily based in Rio Grande do Sul, Brazil, the corporate has constructed a powerful popularity for creating customized robotic options throughout varied industries.
Robotecki’s initiatives are as wide-ranging as they’re spectacular. Highlights of their experience embody every little thing from fiber and wooden machining to creative fabrication of huge statue initiatives.
The corporate’s philosophy is easy but highly effective:
“At Robotecki, innovation is in our DNA! Our dedication is to supply wonderful merchandise and responsive assist, making our clients the best advocates for our model.”
With experience tackling initiatives for big corporations in difficult sectors — similar to half manufacturing for aerospace — they develop robotic cells utilizing cutting-edge know-how.
With this newest success story, the staff at Robotecki showcases the immense potential of robotic automation for tackling probably the most complicated trade challenges.
Labor Shortages, Half Variability, and High quality Considerations
Labor shortage is without doubt one of the most urgent points going through many manufacturing industries lately. Conventional time-intensive handbook processes are more and more turning into a bottleneck to manufacturing. Such processes improve prices and infrequently result in inconsistent product high quality.
For this venture, Robotecki’s staff have been additionally confronted with a novel downside: excessive half variability. There was no customary for elements to take care of consistency. This exacerbated the state of affairs, making it more and more troublesome to make sure constant high-quality slicing and drilling.
However challenges additionally result in useful alternatives.
The staff acknowledged they have been coping with a trifecta of challenges which can be widespread in trendy manufacturing:
- Labor Shortages — Most of the time-intensive processes in manufacturing could be totally or partially addressed with robotic automation. This helps optimize using human employees.
- Half Variability — Variability Discount is crucial in trendy manufacturing, the place sustainability, value effectivity, and waste discount are on the forefront of everybody’s minds. Robots can optimize processes, making them extra environment friendly over time.
- High quality Considerations — Manufacturing high-quality merchandise shortly and effectively entails a steady balancing act for producers seeking to scale. Robots can present a key know-how on this job, as they supply excessive consistency.
Robotecki realized they may handle these challenges with a single robotic software. By devising a venture utilizing RoboDK at its core, they mixed varied applied sciences right into a single answer.
The Answer: Excessive-Precision Chopping and Drilling with RoboDK
To beat these challenges, Robotecki designed an automatic robotic cell for precision slicing and drilling functions.
By integrating varied superior applied sciences, this method gives a mixed answer for producers seeking to meet the stringent high quality necessities whereas adapting dynamically to half variability.
Right here is how Robotecki designed their answer:
The {Hardware} and Software program
The answer is predicated on a number of key {hardware} and software program parts, with RoboDK on the middle of the software program stack.
First, the {hardware} parts that the staff selected are:
- Personalized Finish Effectors for Drilling and Chopping — These specialised instruments have been designed to deal with the precise necessities of precision slicing and drilling.
- Automated Instrument Altering — The system features a tool-changing mechanism that permits the robotic to modify between totally different instruments on-the-fly to get rid of the necessity for handbook software altering.
- 3D Scanning {Hardware} for Half Evaluation — By 3D scanning, the system captures the precise geometry of every half, serving to to handle the half variability.
The software program parts are:
- RoboDK for Simulation and Offline Programming — RoboDK’s highly effective simulator serves because the software program spine of the system, enabling the staff to optimize the robotic’s actions in a simulated atmosphere earlier than deploying to the bodily robotic.
- Fusion 360 for Machining Path Creation — The main CAD/CAM program Fusion 360 was chosen for creating detailed machining paths. With RoboDK’s devoted plugin for Fusion 360, this course of is easy and streamlined.
By combining these parts, Robotecki created an answer that not solely meets the calls for of recent manufacturing, but additionally units a brand new customary for precision and effectivity in robotic slicing and drilling.
The Function of RoboDK in Streamlined Growth
RoboDK proved instrumental within the success of this venture.
From refining the slicing course of to mitigating {hardware} limitations, the software program’s capabilities empowered Robotecki to:
- Optimize accuracy in simulation to get rid of pointless iterations on the store flooring.
- Simplify robotic changes and calibration steps to make sure constant machining.
- Speed up deployment to deliver the system on-line quicker than with conventional strategies.
The staff defined:
“RoboDK helped within the growth of the slicing course of, facilitating changes, actions, and limitations of the robotic’s axes. Every half was additionally scanned to acquire the 3D picture and program it in Fusion. It was then applied in RoboDK! “
This created a system that is a wonderful match for producers working with difficult supplies like thermoformed elements and fiberglass. The system’s adaptability, coupled with straightforward programming workflow, makes it particularly useful for companies prioritizing precision, scalability, and course of simplification.
The Subsequent Steps for Robotecki
What’s subsequent for the Robotecki? The staff views this success as a stepping stone towards broader innovation by way of robotics sooner or later.
They intention to increase their functions, focusing first on confronting related challenges to those addressed in these initiatives. From there, they intention to proceed to develop functions that facilitate programmers to have a extra streamlined and correct course of.
If you want to make use of RoboDK as the premise in your venture, try our simulation web page to see what it could possibly do.
Which of the three challenges do you most frequently face? Be part of the dialogue on LinkedIn, Twitter, Fb, Instagram, or in the RoboDK Discussion board.. Additionally, try our intensive video assortment and subscribe to the RoboDK YouTube Channel
