Some automation initiatives are about pace. Others are about security. Once in a while, you get each. That’s precisely what occurred at a bakery that lately deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the chance, calculated the ROI, and made a good move shortly. Here’s what made this such a simple win.
From ergonomic pressure to a wise funding
This buyer makes English muffins which might be utilized in a well known quick meals breakfast sandwich. They aren’t delivery to retail, however the quantity is excessive, and the whole lot is tray packed. These trays should not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by way of certainly one of our webinars, they already understood what they wanted. They had been involved about repetitive lifting, and though they’d not skilled a again damage but, they noticed the chance coming. Their objective was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made excellent sense
They initially thought-about shopping for one palletizer to serve two packaging strains. However once they ran by way of the structure and product stream, they realized that switching between merchandise would require fast pallet alternative. Any delays would threat shutting down their packaging line.
In order that they selected to buy two palletizing cells as a substitute. Even with the elevated funding, tinheritor return on funding was nonetheless underneath 12 months. That made the choice even simpler.
Versatile gear that adapts to alter
Like many bakeries, this buyer expects adjustments in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 supplied the attain and suppleness they wanted, and Robotiq’s simulation instruments helped them affirm that the system would match their area and meet their dealing with necessities.
They appreciated how simple it was to regulate the configuration if their product wants developed. That adaptability was simply as vital because the efficiency itself.
Set up dealt with by a trusted associate
Their native integrator, a Robotiq Professional Companion, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help bundle, we stayed accessible in case they wanted help.
Our objective is to assist prospects succeed, whether or not by way of direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That sort of schedule makes the price justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Answer sometimes pays for itself in underneath a 12 months.
Whenever you add in time beyond regulation or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two services within the area. The primary one has room for as much as two extra palletizers. The second website may have three or 4. Past that, they function different services underneath totally different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an awesome match for palletizing automation
When you have ever labored in a bakery, you understand the trays. They’re massive, they stack excessive, and they’re onerous on the physique. Only one again damage might value greater than an entire palletizing system. Even earlier than accidents occur, the productiveness good points alone could make a robust enterprise case.
Palletizing automation in bakeries isn’t just about pace. It’s about security, consistency, and protecting your individuals wholesome whereas protecting your strains operating.
Ultimate ideas: begin sooner, save sooner
One factor I all the time inform prospects is that this. In case you are nonetheless palletizing by hand, you’re already spending greater than you must. On daily basis with out automation is a day you’re lacking out on financial savings and taking up pointless threat.
In case you are operating lengthy shifts, shifting heavy trays, or counting on a small workforce to maintain issues shifting, now’s the time to think about a better manner.
Need to see if Robotiq Palletizing Options can suit your manufacturing unit wants? Reply a sequence of questions to seek out out in a matter of minutes!
